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Question:

how many tons of pressure does it take to cold-forge aluminum?

at a 30-60 degree F starting temperature, how many tons of pressure does it take to cold forge aluminum without melting it?

Answer:

That would be a function of the thicknessCold forging is merely cold workingIf you had an aluminum sheet of material, it wouldn't require much to force it into the shape of a moldIf you are extruding the billet material into a die, that would require quite a bit more force, because in that case you would be causing the internal structure of the molecules to be severely rearranged.
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