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Question:

I need help figuring out gears for a can crusher?

I am trying to figure out the gear combination that would allow me to crank by hand and exert enough force to crush a can to its flattest state (Possible diagrams or direction on where i could find a diagram of that sort would be appreciated). I have read that it can take around 200-300 lbs of force to crush a can to its flattest state. I have everything else figured out, i just need something to drive 2 arms. I plan through the gears to change rotary motion into reciprocating motion. I just do not know where to start when it comes to the gear combination. Any other ideas are appreciated also.Thanks

Answer:

Gears are obsolete. Too many moving parts. Try constructing something out of a small hydraulic jack, like people use for changing tires. All you have to do is pump it with one hand and you can exert tons of pressure.
RE: pneumatic cylinder. Web search for BIMBA When you say flattest state you leave a lot of room for interpretation. Some would assume you mean as flat as if you stomped on it while others would think of something that had been run over by a truck. Because of friction losses it will be difficult to precisely figure gear ratios; experimentation with levers should give you lots of information. Incidentally, if you dent the side of the cans before crushing it will be a lot easier. Try standing on one that is undented, then one that is. Or have a friend balance on a can, then tap it with a yardstick or pencil and see what happens.

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