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Question:

What are the design considerations for casting parts?

In the design of casting steps and precautions, for casting design, we have what experience?.

Answer:

(3) to prevent generating white grey cast iron, in addition to taking measures from the process, must make the wall thickness is not too thin (some sources indicate that the corner wall thickness above 15mm, metal type casting must be in the corner, for Aluminum Alloy, magnesium alloy casting casting casting Create fillet should not be less than 3-4m, for casting round cast iron, copper alloy mould casting can see table 1.1-32 selection; (5) because of the metal and the core without let, for the convenience of the casting is taken out and the draw out type, slope casting casting should be suitably large than sand casting metal casting. General 30%-50%, it should be pointed out that in addition to the height of the slope of casting size and alloy type, wall, is also related to the casting surface position, where the cooling and contraction and metal surface of casting surface can be designed from the tendency of small inclination, while casting shrinkage tend to be pressed on the surface of metal castings the type should be given greater inclination, all kinds of metal type alloy casting casting casting.
Two: the basic structure unit in the design of metal casting type and the parameters selected, usually should also pay attention to: (1) because of the metal type heat quickly, so the metal type casting minimum wall thickness should be bigger than the sand casting, metal type casting alloy minimum wall, different size of castings see table 1.1-31 thick can be selected; (2) the inner wall of the casting internal ribs and the thickness of wall thickness should be 0.6-0.7 connected, or as the inner wall (rib) cold slowly, cracks in the wall at the junction in the casting shrinkage;
A: in the design of metal castings in a complex shape, if the production process is very difficult, should not affect the casting conditions, try to make the casting has simple shape, strong structure change, removed from metallic die for.

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