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Question:

What is the purpose of doing fly cut before plugging while the heat exchanger tube was leaking?

What is the purpose of doing fly cut before plugging while the heat exchanger tube was leaking?

Answer:

Tube rolling of a heat exchanger is a swaging process which produces a ridge of upset metal. Fly cutting removes that ridge and provides the plug with a geometrically regular seating surface, as well as removing work hardened metal.

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