Who knows the proportion of pig iron and coke used in Cupola
There is doubt: the export rate is lower than the standard exception.4, blank blank processing: according to customer requirements of different direct sales, some need to continue processing after the sale, the ordinary rough machined after a blank rate of about more than 70%, about 30% (excluding scrap scrap), dryer enterprises after after machining yield is about 25% ~ 30% (including waste scrap and iron, basically use recycled material, material waste accounted for ratio of 30% ~ 40%). To 1.5M x 2M cylinder, for example, rough weight of about 5.8 tons ~ ~ 6 tons (standard cylinder, including the cylinder head) cylinder head rough weight of about 1.7 tons ~ ~ 1.8 tons, cylinder weight of about about 4.2 tons. After processing, the cylinder head weighs about 0.5 tons to 0.6 tons, accounting for the proportion of about 65% to 70% head (excluding scrap, scrap accounted for about 10%, blank cylinder head and iron) accounted for about 30% ~ 35% blank cylinder head, accounted for the proportion is about 40% recycled waste, scrap iron accounted for under foot material proportion 60%, enterprises can not return direct sales (currently, only production enterprises can use recycled scrap iron). Total iron blank ratio is about 15% ~ 18%.
There are doubts: if the scrap ratio is too large to increase the difficulty of processing, product quality can not be guaranteed. The proportion is too high or too low are abnormal.2, auxiliary material input: foundry auxiliary materials mainly coke. Ordinary casting (except dry cylinder) 1 tons ~ ~ 5 tons cupola, each investment of 1 tons of coke, according to the situation of the piece can be from 4.5 tons to 5.5 tons. Ordinary blank (special pieces extra), 5 tons to 10 tons per 1 tons of coke in cupola furnace about 6.5 tons to 7.5 tons of blank (waste products re melted are calculated according to the above method).
Raw material inputs: the main raw material for casting pig iron, scrap steel, manganese, etc.. Under normal circumstances after the melting of ordinary cast iron scrap iron and scrap steel ratio of 9:1 or so, the drying enterprises use pig iron and scrap ratio of about 6:4, according to the requirements of the product. Because pig iron and scrap carbon content is not the same, the higher the carbon content of pig iron is about 4 ~ 4.3, low carbon steel scrap, about 0.8.
There are doubts: blank parts output is too low.3, blank export rate: raw materials into melting after the formation of blank, under normal circumstances, the common casting investment for every 1 tons of pig iron, scrap steel and other major raw materials, the lowest to 85% iron, after casting output blanks, nozzle, nozzle, riser, riser for iron smelting water ratio of about 30%; blank standard export rate, nozzle, riser re melted continue after put into use; production enterprises invested 1 tons per dryer, iron scrap and other major raw materials to the lowest 85% of the hot metal, roughly the same with ordinary casting, casting blank after the (standard yield) for hot metal ratio is about 70%, water riser for hot metal ratio is about 15%, and the same outlet riser re melted after continued use.
