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Question:

High Voltage RF transformer design? ?

I am building a high voltage air cored RF transformer.The transformer primary will be powered by a 12V square wave signal around 5-20kHz. The secondary needs to put out at least 1kV at very low amperage (less than 1A, the lower the better).The output will be used to charge a high voltage capacitor in a resonant circuit.What considerations I need to take into account in building the transformer?Thanks for all the help!

Answer:

Last transformer I made had a 1000 volt secondary, a 28 volt primary, ran at 22kHz, and a 20mA capability. It was wound on a ferrite form and was a cube about 1.5 inches on each side. I had a lot of difficulty keeping it from shorting out. I used lots of special HV insulating tape between winding layers, and managed to get a few working, but it was difficult. It was used in a voltage doubler to generate 2500 volts DC, so the entire winding had to withstand that voltage. Remember that there are only a few volts between consecutive turns, but after a hundred turns, that builds up to hundreds of volts. .

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