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Question:

How to make ultrasonic plastic welding mould?

Please describe in detail the 2015 mould material manufacturing process, pay attention to the problem, the relevant difficult solution

Answer:

To do ultrasonic mold of the same product, method of making diversification (material is usually Aluminum Alloy / titanium alloy / steel is also useful; and as the shape but round / square / combination and so on, are different), I can't say this two can let everyone know (because the design of ultrasonic mold needs the knowledge, such as: material mechanics / acoustic / wave, etc.) but must have the ultrasonic testing equipment to ensure the quality of ultrasonic mold.
You may often have this idea: the welding head design and production is very simple. Don't be misled, when using an improper processing or without tuning of the welding head, will give you the production to bring expensive losses -- it will damage the welding effect, even more serious damage will directly lead to the transducer or the generator. So the design of the welding head like it's not as simple as that, on the contrary will need a lot of professional knowledge and skills, how to ensure the welding head can be the most economical work? How to ensure the welding head can be mechanical vibration transducer conversion can be effectively delivered to the workpiece, forming stable welding in Nicle ultrasonic, our engineers will each link are considered very full. Even if has several years of experience in the design and development, we still believe that only through the strict test and quality control to produce the best welding head. Through the analysis of the application as a finite element (FEM) of this process, our engineers will be acoustic properties and mechanical properties of the welding head of the perfect combination, design the products in line with customer needs. Each set of welding head and mould our production, whether standard products or customized according to customer requirements, are all made of the best materials and after repeated test. Welding head shape, intensity and audio etc. various parameters after many tests, can accord with the most stringent standards, welding head and mould achieve the most perfect match. Material is one of the main reasons to ensure the effect of ultrasonic mold life on welding products, and the process of mold completion is complicated. Therefore, not only the mold engineer design must carefully select material, but also need to understand its own product requirements, the use of what kind of material, avoid negligence and affect its timeliness and quality.

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