Can anyone tell me the requirements of the refractory masonry??
Kaolin is mainly composed of kaolinite crowded minerals that is in the shpe of tiny flake which is less than two microns, tube and folding flake. The kaolinite crowded mineral consists of kaolinite, dickite, pearl stone, halloysite, etc. and its ideal chemical formula is AL2O3-2SiO2-2H2O. The main mineral component of it is kaolinite and halloysite.In addition to the kaolinite crowded mineral, kaolin is accompanied by other minerals like montmorillonite, illite, pyrophyllite, quartz and feldspar. The chemical composition of kaolin contains large amounts of AL2O3, SiO2, and a small amount of Fe2O3, TiO2, and traces of K2O, Na2O, CaO and MgO, etc. The white pottery is made of kaolin. At present, the internationally accepted scientific name for kaolin is Kaolin which is derived from the kaolin mountain in the eastern suburb of kaolin village in Jingdezhen.Such special properties of kaolin as its plasticity,cohesiveness, certain dry strength, sinterability and firing whiteness make it the main raw material for ceramic production; properties like whiteness, softness, high dispersibility, and adsorbability allows it to be widely used the paper industry. In addition, the kaolin is also widely used in some industrial sectors such as rubber, plastics, refractories, oil refining as well as agriculture sector and cutting-edge technology for national defense. According to the purpose and requirements, kaolin can be processed and purified and it can be used to manufacture activated clay.
Refractory materials actually have two functions. The first one is to improve the refractoriness and the second one is to improve the body plasticity of refractory materials.The higher the aluminum content is, the better refractory it will be. Of course, the content of aluminum in refractory materials can not be impoved only by using kaolin. Such raw materials that contain more aluminum as bauxite chamotte should be used as framework.So the content of aluminum in kaolin does not need to be too high and more than 38% of aluminum is enough. However, the viscosity should be taken into account. It will be better if the viscosity is better as the extra bentonite do not need to be added.The refractoriness that is is above 1400 degree is enough.