What is the design basis of automated packaging?! Just for today!
Increase productivity and reduce process costGerman packaging machinery, especially beverages, beer filling machinery and food packaging machinery, with high speed, complete sets, high degree of automation and good reliability and so on. Beverage filling speed up to 1200 bottles / D, when the cigarette packaging 12000 / min.. Increasing the speed of the machine is a complex problem. The faster the piece production cost is, the higher the use area of the workshop is. In addition, the speed of the motor is limited, so do not think how fast, how fast. In general, the speed increase by 15%, 20%, will lead to a series of complex problems. In addition to increasing the speed, the productivity can be solved from other channels:1. continuous or long work. Packaging machinery works a batch type and continuous type, design, design should strive for continuous work, also can improve the productivity; one device may also have multiple production lines, the production of the same product or several different products, but must improve the reliability.2. reduce scrap rate and provide fault analysis system. The loss of waste to production is enormous, not only product loss, but also material loss. So try to force to reduce the rejection rate; packaging machinery sale should also provide maintenance services for the fault analysis system, the modal analysis is carried out to find fault, or through the Inter network for remote diagnosis, the maximum to meet customer needs. In the future, the packaging machinery will be further intelligent, that is, the equipment itself to find fault, to solve their own failure, to reduce waste rate and failure rate, so that the normal productivity can be improved.
1. each manipulator is controlled by a single computer. A packaging machine for the completion of complex packaging operations, the need to be completed by a number of robot hand. When the package is completed, the information is monitored and controlled by the computer controlled camera, and the manipulator completes the required actions according to the instructions of the computer program to ensure the quality of the packaging.2. high resolution of material and thickness. In the packaging process, the thickness and material change in packaging materials is not easy for the human eye to identify changes in the design of packaging machinery is often used by the computer control of the camera and the detector to identify the thickness of packing material and material. The camera has now been developed to automatically check and identify pictures of the camera and display it on the screen. At present, the machine in the processing speed can not be changed, the future should be based on the change of the material through discrimination can change the speed, so as to control the work in the optimal state, complete the packaging process in the shortest time, and realize the automatic cleaning, automatic sterilization and automatic cleaning
Greatly improve the degree of automation of process flowA few years ago, automation technology accounted for only 30% of the design of packaging machinery, now has accounted for more than 50%, a large number of micro computer design and mechanical and electrical integration control. To improve the packaging machinery automation, one is to increase productivity; the two is to improve the flexibility and agility equipment; three is to improve the ability of packaging machinery to complete the complex action, namely the manipulator to complete the packaging process. Such as chocolate packaging has been achieved, with mechanical hand instead of the original manual. Automatic design of packaging machinery has the following two main characteristics:
